Flat Mask Machine
Innovative design and better comfortability
Protecting you and your loved ones
Mask Machines
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FLat Masks
- Innovative design with spunbond elastic earloop
- Better usability and feels more comfortable when hooked on ears
- Improved protection with better skin contact on both sides
- Easier and cleaner stacking for boxing
The machine
Our best-selling Rotary Die Cutting machine can be easily upgraded to become a high-speed disposable face mask machine with the addition of a customized face-mask folding and sealing station.
- Fully automated production line with integrated mask body and earloop manufacturing
- Can manufacture masks of different sizes by simply changing rotary dies (E.g. Adult or Child size)
- Possible to emboss a logo on the mask itself
- Compact design and saves up to 50% cleanroom floor space
Demo
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| TECHNICAL SPECIFICATIONS | ||||||
|---|---|---|---|---|---|---|
| Mask | Flat-type face mask with elastic spunbond earloop | |||||
| # of Plies | 3 Plies + Elastic Spunbond Earloop Layer | |||||
| Mask Sizes | Adult Type: 172 x 95mm | Child Type: 140 x 95mm | |||||
| Raw Materials (Rolls) |
Layer | Material | Width | Core | ID | OD |
| Outer Layer | Leak-Proof Nonwoven | 175mm | 77mm | 91mm | 550mm | |
| Middle Layer | Meltblown Filter | 175 | 77 | 91 | 450 | |
| Inner Layer | Soft Nonwoven (Face Side) | 195 | 77 | 91 | 550 | |
| Earloop | Elastic Spunbond Nonwoven | 100 | 77 | 91 | 450 | |
| Nose Clip | Deformable plastic or aluminium Wire | 2.5 - 3 | 77 | 91 | 450 | |
| --- | Low-adhesion process tape (20g) | 200 | 77 | 91 | 450 | |
| Bonding Method | Ultrasonic Welding (Qty: 3) | |||||
| Folding | Same-side triple folding (15mm) | |||||
| Nose Clip Length | 98 - 110mm | |||||
| Production Speed | 120 pcs/min | |||||
| Precision Tolerence | ±1mm | |||||
| Roll Change | Manual splicing or Customer's own automatic roll splicing machine | |||||
| Rate Electricity | Power: 39kW | Current: 78A | Voltage: 3-Phase 380V 50/60Hz | |||
| Compressed Air | 0.4 - 0.6 Mpa | |||||
| Machine Dimension | L5200 x W1670 x H2470 mm | |||||
| Packaging Dimension | L5500 x W1720 x H2480 mm (Fumigated Wooden Box) | |||||
| Machine Weight | 5 Tons | |||||
| Operating Console | Sliding Design (Qty: 1) | |||||
| Die Set Station | Rotary Die Cutting Station (Qty: 7) | |||||
| Folding Module | Triple folding station (Qty: 1) | |||||
| Bonding/Sealing Unit | Ultrasonic Welding Device (Qty: 2) | |||||
| Unwinding Method | Air Shaft (Qty: 14) | |||||
| Servomotor & Driver | Delta Electronics | Inovance | |||||
| PLC | Omron | |||||
Mask Manufacturing Process
