MACCHINA DA FUSTELLATURA ROTATIVA
Cutting-Edge Rotary Die Cutting System for High-Speed Roll-to-Roll Converting and High-Precision Production
32 Stations
16 Stations
12 Stations
8 Stations
5 Stations
From 3 stations to 48 stations, with web widths ranging from 250mm to 850mm, we have proven models to meet your challenges.
CHIAVE ADVANTAGES
HOACO’s rotary die cutting machines are engineered for high-speed roll-to-roll die cutting applications across medical, electronics, automotive, and RFID industries. With 3 to 48 stations and web widths up to 850mm, our RDC machines are the preferred choice for precision converting at scale.
High‑Speed Continuous Operation
As a high-speed RDC machine, the rotary design enables continuous roll-to-roll die cutting at speeds significantly higher than flatbed alternatives, ideal for high‑volume production.
Integrated Multi‑Function Stations
Multi‑station configuration allows inline combining of die cutting, creasing, perforating, and lamination within one machine line.
Precision & Repeatability
Closed‑loop tension control and precision registration deliver consistent repeatability and dimensional accuracy.
Reduced Material Waste
Precision die cutting and island placement minimize material waste, maximizing yield and reducing cost per part.
CORE TECHNOLOGY HIGHLIGHTS
Servo Driven Control
Servo driven motion and tension control ensure consistent web handling and quality.
Closed Loop Registration
Closed loop registration for accurate positioning regardless of incoming mark variation.
Quick Change Tooling
Quick and easy tooling change minimizes downtime for high‑efficiency production.
Optional Vision System
Optional vision inspection system enables automated alignment and real‑time quality check.
Laser Die Cutting Integration
Optional laser cutting modules for ultra‑fine cut and kiss‑cut applications.
CAPABILITIES
Rotary Die Cutting
Folding
Perforation
Lamination
Registration
Marking
Sheeting
Slitting
Flexo/Screen Printing
Island Placement
Movable Station
Available in 3 to 48 movable stations, our machines enable ultimate flexibility in process design and material placement.
Movable Shaft
Movable shafts enable extreme flexibility in material placement, automatic tension control and quick changeover.
ISLAND
PLACEMENT
“Island Placement” refers to the process of accurately placing discrete material pieces, such as pads, foam, or patches, onto a continuous moving web. This process is commonly used in medical, tape, and wearable product manufacturing, and it can significantly reduce material waste by placing material only where it is needed instead of laminating a full-width layer across the entire web.
MACCHINA SPECS
Standard Rotary Die Cutting Machine Specifications
| Model (W250mm) | 3-STNS | 5-STNS | 7-STNS | 8-STNS | 10-STNS | 13-STNS | 16-STNS | 20-STNS | 32-STNS | 36-STNS | 48-STNS |
|---|---|---|---|---|---|---|---|---|---|---|---|
| Air Shafts | 5 | 10 | 14 | 16 | 20 | 26 | 32 | 40 | 64 | 72 | 96 |
| Weight (tons) | 1.5 | 3 | 3.5 | 4 | 5 | 6.5 | 8 | 10 | 15 | 18 | 24 |
| Rated Power (kW) | 9 | 15 | 21 | 24 | 30 | 39 | 48 | 60 | 96 | 108 | 144 |
| Length (mm) | 2100 | 3000 | 3500 | 4100 | 5200 | 6000 | 7000 | 8200 | 10800 | 12000 | 15000 |
| Width x Height (mm) | W 1700 x H 2500 | ||||||||||
TIPICO APPLICAZIONI
MEDICO
Wound dressing, IV dressing, ECG/Tab/TENS electrodes, ESU grounding pad
ELETTRONICA
Screen protector, Frame adhesive, Battery strips, Graphite sheets
AUTOMOBILISTICO
Tire repair patch, VHB, FDC
ETICHETTE E RFID
Label/Tag/Ticket/Boarding pass, Baggage tag
CLEAN ENERGY
Fuel cell, MEA, CCM, Lithium-ion batteries protectors
PERSONALIZZATO
SOLUZIONI
Siamo consapevoli che ogni linea di produzione è unica. Il nostro team di ingegneri lavora a stretto contatto con voi per progettare soluzioni personalizzate di fustellatura rotativa su misura per le vostre esigenze specifiche:
- Fustellatura multistazione (che combina taglio longitudinale, laminazione e fustellatura in un’unica linea)
- Integrazione della fustellatura laser per forme complesse (nessun costo di attrezzaggio per le tirature limitate)
- Sistemi di ispezione in linea (controllo qualità 100% con telecamere di visione)
- Trattamento speciale dei materiali (eliminazione dell'elettricità statica, trattamento antiaderente, trattamento corona)
CONSULENZA PROGETTALE
PROTOTIPAZIONE
FORMAZIONE IN LOCO
ASSISTENZA 24 ORE SU 24, 7 GIORNI SU 7
