RDC + ROBOT PICK & PLACE

High-speed Sorting · Precision Stacking · Unmanned Automatic Production Line

INDUSTRY
PAIN POINTS

Traditional rotary die cutting lines rely on manual sorting, placing and stacking, with four major pain points:

  • Manual work cannot keep up with high line speed, limiting production capacity.
  • Manual positioning causes large deviation, poor consistency and higher defective rate.
  • High labor cost and frequent staff turnover.
  • Frequent manual intervention brings potential safety risks.

RDC + ROBOT WORKING PRINCIPLE

HOACO's pick and place die cutting machine integrates a robotic arm directly into the rotary die cutting line, enabling fully automated PnP converting without manual intervention.

The system consists of RDC rotary die cutter, conveyor, vision system, robot and PLC central control:

  1. The rotary die cutter completes continuous rolling die cutting at fixed rhythm. 

  2. Finished products are conveyed steadily to the picking position.

  3. Vision camera conducts dynamic positioning to compensate material deviation.

  4. Delta / SCARA robot realizes speed synchronization and signal interlock with rotary die cutter for accurate tracking and picking.

  5. Automatically complete sorting, layered stacking, and arranging for packaging.

  6. Integrated PLC control with emergency stop, fault alarm and safety curtain to ensure stable operation.

DELTA VS SCARA ROBOT COMPARISON

COMPARISON ITEMDELTA PARALLEL ROBOTSCARA 4‑AXIS ROBOTAPPLICATION FOR RDC
SPEEDUltra‑high for high‑frequency cyclesHigh and stableHigh‑speed small‑part sorting
REPEATABILITY±0.15 mm±0.02 mmPrecise placement & stacking
PAYLOAD1 kg ~ 6 kg3 kg ~ 10 kgLight parts Delta, heavier SCARA
INSTALLATIONCompact, inverted mountVertical, compactCompact line favors Delta
MAIN APPLICATIONHigh‑speed pick, sort, stackLoading, precise placement, packingMedical & electronic accessories

This automated PnP converting system is ideal for manufacturers seeking to reduce labor dependency, improve placement accuracy, and increase throughput in electronics and medical converting applications.

CHIAVE TECHNICAL SPECIFICATIONS

  • Compatible line speed: Max 60m/min
  • Repetitive positioning accuracy: Max ±0.05mm
  • Delta max cycle rate: up to 120 cycles per minute
  • Compatible material width: 250–850mm customized
  • Control mode: PLC integrated control & servo synchronization
  • Optional configuration: vision positioning, anti-static & dust removal, automatic counting

APPLICATIONS & INDUSTRIES

Medical Consumables

Medical dressings, electrode patches, plaster patches automatic sorting and stacking.

Electronic Accessories

Conductive foam, double-sided tape, protective film, insulation sheet automatic arranging.

Label Printing

Adhesive labels, special-shaped label high-speed picking and collecting.

Packaging Products

Foam, silicone, rubber pad die-cut parts automatic blanking and packing.

PRODOTTO ADVANTAGES

Benefits of Robotic Die Cutting Automation

  • Unmanned operation, replace 2–4 workers and save long-term labor cost.
  • Precise synchronization with rotary die cutter, no limit on original line speed.
  • Intelligent vision compensation to reduce defective rate.
  • Modular design, suitable for new or old brand rotary die cutter retrofitting.
  • 24-hour continuous stable operation for mass production.

CUSTOMIZATION & SERVICE PROCESS

Requirement Communication
Custom Solution Design
Sample Simulation Test
On-site Installation & Debugging
Operation Training
Lifetime After-sales

ENTRA TOUCH

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PERSONALIZZATO
SOLUZIONI

Siamo consapevoli che ogni linea di produzione è unica. Il nostro team di ingegneri lavora a stretto contatto con voi per progettare soluzioni personalizzate di fustellatura rotativa su misura per le vostre esigenze specifiche:

  • Fustellatura multistazione (che combina taglio longitudinale, laminazione e fustellatura in un’unica linea)
  • Integrazione della fustellatura laser per forme complesse (nessun costo di attrezzaggio per le tirature limitate)
  • Sistemi di ispezione in linea (controllo qualità 100% con telecamere di visione)
  • Trattamento speciale dei materiali (eliminazione dell'elettricità statica, trattamento antiaderente, trattamento corona)

CONSULENZA PROGETTALE

PROTOTIPAZIONE

FORMAZIONE IN LOCO

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