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HOACO RFID converting machines are designed for multi-layer lamination and die cutting of various RFID labels and tags, including special applications such as anti-metal tags. The systems deliver high-precision, high-efficiency production performance for mass manufacturing. Combined with customized RFID inspection systems, they enable automatic defect marking and 100% inspection to ensure tag quality and reliability.

As one of HOACO’s core product lines, the RFID converting machine received the “2021 IoT Star” Most Influential Innovative Product Award. The equipment integrates multiple converting processes into one platform, including inline adhesive application, transfer, lamination, die cutting, defect inspection and marking, side waste removal, and automatic rewinding. It supports the processing of a wide range of materials and products, such as dry/wet inlays, stickers, hang tags, wash care labels, and airport baggage tags.

In addition, HOACO provides customized solutions with configurable stations and special functional modules tailored to customer requirements, enabling flexible adaptation to diverse production needs.

STANDARD RDC MACHINE FOR RFID LABEL CONVERTING

SCHLÜSSEL FUNKTIONEN

  • Standard RDC machine with enhanced features and functionalities for flexible RFlD lamination and converting
  • Suitable for RFlD of complex designs: more than 3 layers; extra compensation layer with holes; labels with artworks/pre-cut inlays.
  • High precision up to ±0.3mm
  • Inline CCD vision system for visual inspection
  • Inline RFlD reader for functional inspection(certified integration with Voyantic Tagsurance 3

RFID LABEL SPECIFIC CONVERTING MACHINE

SCHLÜSSEL FUNKTIONEN

  • Purpose-built RFlD lamination and converting machine for cost-effective RFlD labels mass production
  • Inline hotmelt adhesive coating (optional)
  • Multiple lanes of incoming inlay support
  • Speed: up to 60 m/min
  • Vacuum-based inlay cut-n-transfer
  • Inline bad inlay reject capability
  • Folded antennas handling (optional)
  • Lamination/transfer precision: ±0.5 mm

MULTI-FUNCTION RFID LABEL INSPECTION MACHINE

SCHLÜSSEL FUNCTION

  • Compatible with third-party testing systems (e.g., Voyantic)

  • CCD Vision System​
  • Automatic rejection of defective labels​
  • Patching with good labels​
  • Re-inspection with CCD Vision and RFID testing system before rewinding

STANDARD RFID LABEL INSPECTION MACHINE

SCHLÜSSEL FUNKTIONEN

  • 100% RFID functional inspection for quality assurance before shipment​
  • Supports all types of HF/UHF RFID readers and custom RFID testing software​
  • Automatic machine stop upon detection of defective labels to allow easy manual replacement and re-test​
  • Cost-effective thermal printing for defective labels​

HOACO TECHNOLOGICAL ADVANTAGES

Adopts full servo transmission, multi-axis synchronous control and a constant tension system to ensure stable operation and consistent product quality

Inlay transfer & lamination accuracy up to ±0.5 mm, die-cutting accuracy ±0.1~±0.2 mm; select models feature ±0.1 mm automatic alignment precision

The production speed can reach 50-70 meters per minute, with a yield rate of up to 99.8%, and the annual output is about 25% higher than traditional systems

Equipped with a CCD tracking system, the machine can accurately position difficult materials such as graphite sheets

Supports rapid material changeover, automatic correction and a dual backup tension system to guarantee uninterrupted production

Dry Inlay Vacuum-based Cut-n-Transfer

The Vacuum-based Cut-n-Transfer saves process tapes and offers reasonable precision tolerance up to ±0.5mm.

Async Transfer Islad Placement of Wet Inlay + Printed Label Lamination

The Async Transfer requires supporting process tapes but delivers ultimate lamination precision up to ±0.2mm.

CCD Vision Inspection

Triggered by proximity or mark sensor, high-end CCD cameras captures a high-resolution motion image for visual analysis of dimensional measurement, leftover wastes, stains or misalignment.

Inline RFID Testing

Connected to a single RFID controller, multiple RFID Testing can be positioned optimally to perform inline RFID functional checks for optimal process control and maximize yield.

Inline Hotmelt Adhesive Coating

Folded Antenna

Inline Defect Marking

In the event of defective parts detected by either CCD or RFID tester, inkjet printers can be triggered to print black marks on the defects for easy quality control and analysis before shipment.

LAYERS OF A TYPICAL
RFID LABEL

1. Release Liner

2. Bottom Adhesive

3. RFID Inlay (Antenna + Chip)

4. Label Material (Blank or Printed)

5. (Optional) Protective Coating

Complex RFID labels may incorporate a compensation layer for chip shielding, a cushion absorption layer for stress buffering, extra release liners, as well as conductive or dielectric functional films.

 

HOACO TECHNOLOGICAL ADVANTAGES

INDIVIDUELL
LÖSUNGEN

Wir wissen, dass jede Produktionslinie einzigartig ist. Unser Ingenieurteam arbeitet eng mit Ihnen zusammen, um maßgeschneiderte Lösungen für das Rotationsstanzen zu entwickeln, die genau auf Ihre spezifischen Anforderungen zugeschnitten sind:

  • Mehrstufiges Stanzen (Kombination von Schneiden, Laminieren und Stanzen in einer Anlage)
  • Integration von Laserstanzen für komplexe Formen (keine Werkzeugkosten bei kleinen Auflagen)
  • Inline-Prüfsysteme (100%-Qualitätskontrolle mit Bildverarbeitungskameras)
  • Spezialisierte Materialhandhabung (Entladung statischer Elektrizität, Antihaftbeschichtung, Koronabehandlung)

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