RDC + SATELLITE MACHINE
Ultra-High Precision RDC System
PRODUKT
ÜBERBLICK
The satellite station is driven by a large 550-tooth drive roller, which provides mechanical power to multiple smaller RDC stations mounted around it. Since all of the small RDC stations are gear-driven and mechanically engaged with the satellite drive roller — rather than driven by independent servo motors — perfect synchronization between each station is ensured. This design enables extremely high precision in laminating, rotary die cutting, and registration accuracy.
| Precision | Station Configuration | Transmission System | Process Capability | Machine Structure |
|---|---|---|---|---|
| ±0.05 mm | 11/13 Satellite Stations | Sun–Planetary Gear | Die Cutting/Lamination | Integrated High-Rigidity Frame |
SCHLÜSSEL HIGHLIGHTS
±0.05 mm Ultra-High Precision
Achieves extremely tight cutting tolerances (±0.05 mm) required for advanced electronic and wound care materials.
Sun-Planetary Gear Transmission System
All stations are mechanically gear-driven by a central sun roller, eliminating independent servo motors for perfect synchronization and ultra-stable operation.
Ultra-High Master-Slave Alignment
Ensures precise registration between stations, enabled by mechanical gear synchronization, for consistent product quality.
Flexible Multi-Station Platform
Configurable with 11 or 13 satellite stations to support complex converting processes.
SCHLÜSSEL FUNKTIONEN
Advanced Mechanical Technology
The RDC system adopts a large sun gear (550T) combined with planetary gears, forming a high-precision mechanical transmission platform.
This structure provides:
· Exceptional mechanical precision
· Stable torque transmission
· Long-term operational stability
· Precise station synchronization
Flexible Multi-Station Configuration
The system is available with 11 or 13 satellite stations, enabling a wide range of converting processes.
Primary Stations:
Used directly for rotary die cutting or lamination processes.
Secondary Stations:
Expandable with supporting fixture devices or additional process modules.
Integrated High-Rigidity Machine Frame
The machine features a unified machine frame integrated with standard RDC stations, ensuring maximum rigidity and process stability.
This integrated structure improves:
· Machine rigidity
· Process stability
· Long-term precision
Typical Applications
The system is ideal for manufacturing high-precision electronic and optical components.
Typical applications include:
· Smartphone components · Computer components
· In-vehicle display materials · LCD display materials
· OCA optical adhesive · Frame adhesive
INDIVIDUELL
LÖSUNGEN
Wir wissen, dass jede Produktionslinie einzigartig ist. Unser Ingenieurteam arbeitet eng mit Ihnen zusammen, um maßgeschneiderte Lösungen für das Rotationsstanzen zu entwickeln, die genau auf Ihre spezifischen Anforderungen zugeschnitten sind:
- Mehrstufiges Stanzen (Kombination von Schneiden, Laminieren und Stanzen in einer Anlage)
- Integration von Laserstanzen für komplexe Formen (keine Werkzeugkosten bei kleinen Auflagen)
- Inline-Prüfsysteme (100%-Qualitätskontrolle mit Bildverarbeitungskameras)
- Spezialisierte Materialhandhabung (Entladung statischer Elektrizität, Antihaftbeschichtung, Koronabehandlung)
PROJEKTBERATUNG
PROTOTYPENERSTELLUNG
SCHULUNG VOR ORT
SUPPORT RUND UM DIE UHR
