RDC + SATELLITE MACHINE
Ultra-High Precision RDC System
제품
개요
The satellite station is driven by a large 550-tooth drive roller, which provides mechanical power to multiple smaller RDC stations mounted around it. Since all of the small RDC stations are gear-driven and mechanically engaged with the satellite drive roller — rather than driven by independent servo motors — perfect synchronization between each station is ensured. This design enables extremely high precision in laminating, rotary die cutting, and registration accuracy.
| Precision | Station Configuration | Transmission System | Process Capability | Machine Structure |
|---|---|---|---|---|
| ±0.05 mm | 11/13 Satellite Stations | Sun–Planetary Gear | Die Cutting/Lamination | Integrated High-Rigidity Frame |
KEY HIGHLIGHTS
±0.05 mm Ultra-High Precision
Achieves extremely tight cutting tolerances (±0.05 mm) required for advanced electronic and wound care materials.
Sun-Planetary Gear Transmission System
All stations are mechanically gear-driven by a central sun roller, eliminating independent servo motors for perfect synchronization and ultra-stable operation.
Ultra-High Master-Slave Alignment
Ensures precise registration between stations, enabled by mechanical gear synchronization, for consistent product quality.
Flexible Multi-Station Platform
Configurable with 11 or 13 satellite stations to support complex converting processes.
KEY 주요 기능
Advanced Mechanical Technology
The RDC system adopts a large sun gear (550T) combined with planetary gears, forming a high-precision mechanical transmission platform.
This structure provides:
· Exceptional mechanical precision
· Stable torque transmission
· Long-term operational stability
· Precise station synchronization
Flexible Multi-Station Configuration
The system is available with 11 or 13 satellite stations, enabling a wide range of converting processes.
Primary Stations:
Used directly for rotary die cutting or lamination processes.
Secondary Stations:
Expandable with supporting fixture devices or additional process modules.
Integrated High-Rigidity Machine Frame
The machine features a unified machine frame integrated with standard RDC stations, ensuring maximum rigidity and process stability.
This integrated structure improves:
· Machine rigidity
· Process stability
· Long-term precision
Typical Applications
The system is ideal for manufacturing high-precision electronic and optical components.
Typical applications include:
· Smartphone components · Computer components
· In-vehicle display materials · LCD display materials
· OCA optical adhesive · Frame adhesive
맞춤형
솔루션
당사는 모든 생산 라인이 각기 다르다는 점을 잘 알고 있습니다. 당사의 엔지니어링 팀은 고객과 긴밀히 협력하여 고객의 구체적인 요구 사항에 맞춘 맞춤형 회전식 다이 커팅 솔루션을 설계합니다:
- 다중 스테이션 다이 커팅 (슬리팅, 라미네이팅 및 다이 커팅을 하나의 라인에 통합)
- 복잡한 형상을 위한 레이저 다이 커팅 통합 (소량 생산 시 다이 제작 비용 없음)
- 인라인 검사 시스템 (비전 카메라를 활용한 100% 품질 관리)
- 특수 자재 취급 (정전기 제거, 접착 방지, 코로나 처리)
프로젝트 컨설팅
시제품 제작
현장 교육
연중무휴 24시간 지원
