RDC + ROBOT PICK & PLACE
High-speed Sorting · Precision Stacking · Unmanned Automatic Production Line
INDUSTRY
PAIN POINTS
Traditional rotary die cutting lines rely on manual sorting, placing and stacking, with four major pain points:
- Manual work cannot keep up with high line speed, limiting production capacity.
- Manual positioning causes large deviation, poor consistency and higher defective rate.
- High labor cost and frequent staff turnover.
- Frequent manual intervention brings potential safety risks.
RDC + ROBOT WORKING PRINCIPLE
HOACO's pick and place die cutting machine integrates a robotic arm directly into the rotary die cutting line, enabling fully automated PnP converting without manual intervention.
The system consists of RDC rotary die cutter, conveyor, vision system, robot and PLC central control:
1. The rotary die cutter completes continuous rolling die cutting at fixed rhythm.
2. Finished products are conveyed steadily to the picking position.
3. Vision camera conducts dynamic positioning to compensate material deviation.
4. Delta / SCARA robot realizes speed synchronization and signal interlock with rotary die cutter for accurate tracking and picking.
5. Automatically complete sorting, layered stacking, and arranging for packaging.
6. Integrated PLC control with emergency stop, fault alarm and safety curtain to ensure stable operation.
DELTA VS SCARA ROBOT COMPARISON
| COMPARISON ITEM | DELTA PARALLEL ROBOT | SCARA 4‑AXIS ROBOT | APPLICATION FOR RDC |
|---|---|---|---|
| SPEED | Ultra‑high for high‑frequency cycles | High and stable | High‑speed small‑part sorting |
| REPEATABILITY | ±0.15 mm | ±0.02 mm | Precise placement & stacking |
| PAYLOAD | 1 kg ~ 6 kg | 3 kg ~ 10 kg | Light parts Delta, heavier SCARA |
| INSTALLATION | Compact, inverted mount | Vertical, compact | Compact line favors Delta |
| MAIN APPLICATION | High‑speed pick, sort, stack | Loading, precise placement, packing | Medical & electronic accessories |
This automated PnP converting system is ideal for manufacturers seeking to reduce labor dependency, improve placement accuracy, and increase throughput in electronics and medical converting applications.
KEY TECHNICAL SPECIFICATIONS
- Compatible line speed: Max 60m/min
- Repetitive positioning accuracy: Max ±0.05mm
- Delta max cycle rate: up to 120 cycles per minute
- Compatible material width: 250–850mm customized
- Control mode: PLC integrated control & servo synchronization
- Optional configuration: vision positioning, anti-static & dust removal, automatic counting
APPLICATIONS & INDUSTRIES
Medical Consumables
Medical dressings, electrode patches, plaster patches automatic sorting and stacking.
Electronic Accessories
Conductive foam, double-sided tape, protective film, insulation sheet automatic arranging.
Label Printing
Adhesive labels, special-shaped label high-speed picking and collecting.
Packaging Products
Foam, silicone, rubber pad die-cut parts automatic blanking and packing.
제품 ADVANTAGES
Benefits of Robotic Die Cutting Automation
- Unmanned operation, replace 2–4 workers and save long-term labor cost.
- Precise synchronization with rotary die cutter, no limit on original line speed.
- Intelligent vision compensation to reduce defective rate.
- Modular design, suitable for new or old brand rotary die cutter retrofitting.
- 24-hour continuous stable operation for mass production.
CUSTOMIZATION & SERVICE PROCESS
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당사는 모든 생산 라인이 각기 다르다는 점을 잘 알고 있습니다. 당사의 엔지니어링 팀은 고객과 긴밀히 협력하여 고객의 구체적인 요구 사항에 맞춘 맞춤형 회전식 다이 커팅 솔루션을 설계합니다:
- 다중 스테이션 다이 커팅 (슬리팅, 라미네이팅 및 다이 커팅을 하나의 라인에 통합)
- 복잡한 형상을 위한 레이저 다이 커팅 통합 (소량 생산 시 다이 제작 비용 없음)
- 인라인 검사 시스템 (비전 카메라를 활용한 100% 품질 관리)
- 특수 자재 취급 (정전기 제거, 접착 방지, 코로나 처리)
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