CCD VISION INSPECTION SYSTEM
High-Speed Inline Inspection Solution for Precision Converting Processes
제품 개요
Our CCD Vision Inspection System is designed for real-time quality inspection in rotary die cutting production lines. By integrating high-resolution industrial cameras with advanced image processing algorithms, the system integrates Dimensional Measurement & Positioning and Visual Detection & Inspection as two core functions, to ensure stable product quality and 100% qualification rate.
CORE FUNCTIONS
DIMENSIONAL MEASUREMENT & POSITIONING
· Template & geometric positioning for fast and accurate alignment
· Recognize circles, rectangles, lines, vertices and intersections
· High-precision measurement of width, distance, gap and spacing
· Real-time feedback and automatic position correction for die cutting
Template Matching
Speckles Analysis
Circle Locating
Straight Line Intersection
Rectangle Locating
Parallel Line Locating
Vertex Locating
Gap Length Detection
VISUAL DETECTION & INSPECTION
· Detect surface defects: bright spots, scratches, dirt and contamination
· Check shape defects: abnormal shape, incomplete cut, edge collapse
· Identify printing defects: missing text, wrong characters, color deviation
· Automatic alarm, marking and rejection of defective products
Surface bright spot
Surface scratch
Abnormal shape
Incomplete contour
Scratch detection
Character defect
Edge collapse detection
Dirt detection
WHY VISION INSPECTION
KEY 주요 기능
· High-resolution industrial CCD camera
· High-speed inline inspection compatible with production speed
· AI-assisted defect recognition
· Real-time data monitoring and recording
· Automatic positioning correction & closed-loop control
· Automatic defect marking and rejection
· Flexible configuration for various products
SYSTEM 구성 요소
Industrial Cameras
Image Processing Controller
Dedicated Lighting System
Vision Inspection Software
Human-Machine Interface (HMI)
Defect Marking & Rejection Module
INTEGRATION WITH
RDC MACHINES
The vision system can be seamlessly integrated with HOACO rotary die cutting machines. Based on real-time inspection data, the system automatically adjusts die cutting position, ensuring machine stability and consistent product quality.
Benefits
Improve product quality and consistency
Reduce material waste and production cost
Lower labor cost for manual inspection
Real-time production monitoring
Enhance process reliability and stability
맞춤형
솔루션
당사는 모든 생산 라인이 각기 다르다는 점을 잘 알고 있습니다. 당사의 엔지니어링 팀은 고객과 긴밀히 협력하여 고객의 구체적인 요구 사항에 맞춘 맞춤형 회전식 다이 커팅 솔루션을 설계합니다:
- 다중 스테이션 다이 커팅 (슬리팅, 라미네이팅 및 다이 커팅을 하나의 라인에 통합)
- 복잡한 형상을 위한 레이저 다이 커팅 통합 (소량 생산 시 다이 제작 비용 없음)
- 인라인 검사 시스템 (비전 카메라를 활용한 100% 품질 관리)
- 특수 자재 취급 (정전기 제거, 접착 방지, 코로나 처리)
프로젝트 컨설팅
시제품 제작
현장 교육
연중무휴 24시간 지원
