CCD VISION INSPECTION SYSTEM
High-Speed Inline Inspection Solution for Precision Converting Processes
PRODUIT PRÉSENTATION GÉNÉRALE
Our CCD Vision Inspection System is designed for real-time quality inspection in rotary die cutting production lines. By integrating high-resolution industrial cameras with advanced image processing algorithms, the system integrates Dimensional Measurement & Positioning and Visual Detection & Inspection as two core functions, to ensure stable product quality and 100% qualification rate.
CORE FUNCTIONS
DIMENSIONAL MEASUREMENT & POSITIONING
· Template & geometric positioning for fast and accurate alignment
· Recognize circles, rectangles, lines, vertices and intersections
· High-precision measurement of width, distance, gap and spacing
· Real-time feedback and automatic position correction for die cutting
Template Matching
Speckles Analysis
Circle Locating
Straight Line Intersection
Rectangle Locating
Parallel Line Locating
Vertex Locating
Gap Length Detection
VISUAL DETECTION & INSPECTION
· Detect surface defects: bright spots, scratches, dirt and contamination
· Check shape defects: abnormal shape, incomplete cut, edge collapse
· Identify printing defects: missing text, wrong characters, color deviation
· Automatic alarm, marking and rejection of defective products
Surface bright spot
Surface scratch
Abnormal shape
Incomplete contour
Scratch detection
Character defect
Edge collapse detection
Dirt detection
WHY VISION INSPECTION
CLÉ CARACTÉRISTIQUES
· High-resolution industrial CCD camera
· High-speed inline inspection compatible with production speed
· AI-assisted defect recognition
· Real-time data monitoring and recording
· Automatic positioning correction & closed-loop control
· Automatic defect marking and rejection
· Flexible configuration for various products
SYSTEM COMPOSANTS
Industrial Cameras
Image Processing Controller
Dedicated Lighting System
Vision Inspection Software
Human-Machine Interface (HMI)
Defect Marking & Rejection Module
INTEGRATION WITH
RDC MACHINES
The vision system can be seamlessly integrated with HOACO rotary die cutting machines. Based on real-time inspection data, the system automatically adjusts die cutting position, ensuring machine stability and consistent product quality.
Benefits
Improve product quality and consistency
Reduce material waste and production cost
Lower labor cost for manual inspection
Real-time production monitoring
Enhance process reliability and stability
SUR MESURE
SOLUTIONS
Nous sommes conscients que chaque ligne de production est unique. Notre équipe d'ingénieurs travaille en étroite collaboration avec vous pour concevoir des solutions de découpe rotative sur mesure, adaptées à vos besoins spécifiques :
- Découpe à plusieurs stations (associant le refendage, le laminage et la découpe à l'emporte-pièce sur une même ligne)
- Intégration de la découpe au laser pour les formes complexes (pas de coûts d'outillage pour les petites séries)
- Systèmes d'inspection en ligne (contrôle qualité 100% avec caméras de vision)
- Manutention spécialisée (élimination des charges électrostatiques, traitement anti-adhérence, traitement corona)
CONSEIL EN PROJETS
PROTOTYPAGE
FORMATION SUR SITE
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