RDC + SATELLITE MACHINE
Ultra-High Precision RDC System
PRODUIT
PRÉSENTATION GÉNÉRALE
The satellite station is driven by a large 550-tooth drive roller, which provides mechanical power to multiple smaller RDC stations mounted around it. Since all of the small RDC stations are gear-driven and mechanically engaged with the satellite drive roller — rather than driven by independent servo motors — perfect synchronization between each station is ensured. This design enables extremely high precision in laminating, rotary die cutting, and registration accuracy.
| Precision | Station Configuration | Transmission System | Process Capability | Machine Structure |
|---|---|---|---|---|
| ±0.05 mm | 11/13 Satellite Stations | Sun–Planetary Gear | Die Cutting/Lamination | Integrated High-Rigidity Frame |
CLÉ HIGHLIGHTS
±0.05 mm Ultra-High Precision
Achieves extremely tight cutting tolerances (±0.05 mm) required for advanced electronic and wound care materials.
Sun-Planetary Gear Transmission System
All stations are mechanically gear-driven by a central sun roller, eliminating independent servo motors for perfect synchronization and ultra-stable operation.
Ultra-High Master-Slave Alignment
Ensures precise registration between stations, enabled by mechanical gear synchronization, for consistent product quality.
Flexible Multi-Station Platform
Configurable with 11 or 13 satellite stations to support complex converting processes.
CLÉ CARACTÉRISTIQUES
Advanced Mechanical Technology
The RDC system adopts a large sun gear (550T) combined with planetary gears, forming a high-precision mechanical transmission platform.
This structure provides:
· Exceptional mechanical precision
· Stable torque transmission
· Long-term operational stability
· Precise station synchronization
Flexible Multi-Station Configuration
The system is available with 11 or 13 satellite stations, enabling a wide range of converting processes.
Primary Stations:
Used directly for rotary die cutting or lamination processes.
Secondary Stations:
Expandable with supporting fixture devices or additional process modules.
Integrated High-Rigidity Machine Frame
The machine features a unified machine frame integrated with standard RDC stations, ensuring maximum rigidity and process stability.
This integrated structure improves:
· Machine rigidity
· Process stability
· Long-term precision
Typical Applications
The system is ideal for manufacturing high-precision electronic and optical components.
Typical applications include:
· Smartphone components · Computer components
· In-vehicle display materials · LCD display materials
· OCA optical adhesive · Frame adhesive
SUR MESURE
SOLUTIONS
Nous sommes conscients que chaque ligne de production est unique. Notre équipe d'ingénieurs travaille en étroite collaboration avec vous pour concevoir des solutions de découpe rotative sur mesure, adaptées à vos besoins spécifiques :
- Découpe à plusieurs stations (associant le refendage, le laminage et la découpe à l'emporte-pièce sur une même ligne)
- Intégration de la découpe au laser pour les formes complexes (pas de coûts d'outillage pour les petites séries)
- Systèmes d'inspection en ligne (contrôle qualité 100% avec caméras de vision)
- Manutention spécialisée (élimination des charges électrostatiques, traitement anti-adhérence, traitement corona)
CONSEIL EN PROJETS
PROTOTYPAGE
FORMATION SUR SITE
ASSISTANCE 24 HEURES SUR 24, 7 JOURS SUR 7
