RDC + SATELLITE MACHINE
Ultra-High Precision RDC System
PRODUCTO
RESUMEN
The satellite station is driven by a large 550-tooth drive roller, which provides mechanical power to multiple smaller RDC stations mounted around it. Since all of the small RDC stations are gear-driven and mechanically engaged with the satellite drive roller — rather than driven by independent servo motors — perfect synchronization between each station is ensured. This design enables extremely high precision in laminating, rotary die cutting, and registration accuracy.
| Precision | Station Configuration | Transmission System | Process Capability | Machine Structure |
|---|---|---|---|---|
| ±0.05 mm | 11/13 Satellite Stations | Sun–Planetary Gear | Die Cutting/Lamination | Integrated High-Rigidity Frame |
CLAVE HIGHLIGHTS
±0.05 mm Ultra-High Precision
Achieves extremely tight cutting tolerances (±0.05 mm) required for advanced electronic and wound care materials.
Sun-Planetary Gear Transmission System
All stations are mechanically gear-driven by a central sun roller, eliminating independent servo motors for perfect synchronization and ultra-stable operation.
Ultra-High Master-Slave Alignment
Ensures precise registration between stations, enabled by mechanical gear synchronization, for consistent product quality.
Flexible Multi-Station Platform
Configurable with 11 or 13 satellite stations to support complex converting processes.
CLAVE CARACTERÍSTICAS
Advanced Mechanical Technology
The RDC system adopts a large sun gear (550T) combined with planetary gears, forming a high-precision mechanical transmission platform.
This structure provides:
· Exceptional mechanical precision
· Stable torque transmission
· Long-term operational stability
· Precise station synchronization
Flexible Multi-Station Configuration
The system is available with 11 or 13 satellite stations, enabling a wide range of converting processes.
Primary Stations:
Used directly for rotary die cutting or lamination processes.
Secondary Stations:
Expandable with supporting fixture devices or additional process modules.
Integrated High-Rigidity Machine Frame
The machine features a unified machine frame integrated with standard RDC stations, ensuring maximum rigidity and process stability.
This integrated structure improves:
· Machine rigidity
· Process stability
· Long-term precision
Typical Applications
The system is ideal for manufacturing high-precision electronic and optical components.
Typical applications include:
· Smartphone components · Computer components
· In-vehicle display materials · LCD display materials
· OCA optical adhesive · Frame adhesive
A MEDIDA
SOLUCIONES
Somos conscientes de que cada línea de producción es única. Nuestro equipo de ingeniería colabora estrechamente con usted para diseñar soluciones de troquelado rotativo a medida que se adapten a sus necesidades específicas:
- Troquelado multietapa (que combina el corte longitudinal, el laminado y el troquelado en una sola línea)
- Integración del troquelado por láser para formas complejas (sin costes de troqueles para tiradas cortas)
- Sistemas de inspección en línea (control de calidad 100% con cámaras de visión)
- Manipulación especializada de materiales (eliminación de electricidad estática, propiedades antiadherentes, tratamiento corona)
ASESORAMIENTO EN PROYECTOS
CREACIÓN DE PROTOTIPOS
FORMACIÓN PRESENCIAL
ASISTENCIA 24 HORAS AL DÍA, 7 DÍAS A LA SEMANA
