RDC + SATELLITE MACHINE
Ultra-High Precision RDC System
PRODUKT
ÖVERSIKT
The satellite station is driven by a large 550-tooth drive roller, which provides mechanical power to multiple smaller RDC stations mounted around it. Since all of the small RDC stations are gear-driven and mechanically engaged with the satellite drive roller — rather than driven by independent servo motors — perfect synchronization between each station is ensured. This design enables extremely high precision in laminating, rotary die cutting, and registration accuracy.
| Precision | Station Configuration | Transmission System | Process Capability | Machine Structure |
|---|---|---|---|---|
| ±0.05 mm | 11/13 Satellite Stations | Sun–Planetary Gear | Die Cutting/Lamination | Integrated High-Rigidity Frame |
NYCKEL HIGHLIGHTS
±0.05 mm Ultra-High Precision
Achieves extremely tight cutting tolerances (±0.05 mm) required for advanced electronic and wound care materials.
Sun-Planetary Gear Transmission System
All stations are mechanically gear-driven by a central sun roller, eliminating independent servo motors for perfect synchronization and ultra-stable operation.
Ultra-High Master-Slave Alignment
Ensures precise registration between stations, enabled by mechanical gear synchronization, for consistent product quality.
Flexible Multi-Station Platform
Configurable with 11 or 13 satellite stations to support complex converting processes.
NYCKEL FUNKTIONER
Advanced Mechanical Technology
The RDC system adopts a large sun gear (550T) combined with planetary gears, forming a high-precision mechanical transmission platform.
This structure provides:
· Exceptional mechanical precision
· Stable torque transmission
· Long-term operational stability
· Precise station synchronization
Flexible Multi-Station Configuration
The system is available with 11 or 13 satellite stations, enabling a wide range of converting processes.
Primary Stations:
Used directly for rotary die cutting or lamination processes.
Secondary Stations:
Expandable with supporting fixture devices or additional process modules.
Integrated High-Rigidity Machine Frame
The machine features a unified machine frame integrated with standard RDC stations, ensuring maximum rigidity and process stability.
This integrated structure improves:
· Machine rigidity
· Process stability
· Long-term precision
Typical Applications
The system is ideal for manufacturing high-precision electronic and optical components.
Typical applications include:
· Smartphone components · Computer components
· In-vehicle display materials · LCD display materials
· OCA optical adhesive · Frame adhesive
ANPASSAD
LÖSNINGAR
Vi är medvetna om att varje produktionslinje är unik. Vårt ingenjörsteam arbetar i nära samarbete med er för att ta fram skräddarsydda lösningar för roterande stansning som är anpassade efter just era behov:
- Stansning med flera stationer (där skärning, laminering och stansning kombineras i en och samma produktionslinje)
- Integrering av laserstansning för komplexa former (inga kostnader för stansverktyg vid små upplagor)
- Inspektionssystem för löpande produktion (kvalitetskontroll 100% med bildkameror)
- Specialiserad materialhantering (avladdning av statisk elektricitet, antiklibbning, koronabehandling)
PROJEKTKONSULTERING
PROTOTYPUTVECKLING
UTBILDNING PÅ PLATS
SUPPORT DYGNET RUNT
