RDC + FLATBED DIE CUTTING MACHINE
High-Speed Rotary Die Cutting Combined with Precision Flatbed Cutting for Maximum Converting Flexibility
PRODUCTO RESUMEN
The Integrated RDC + Flatbed Die Cutting Machine combines the high-speed efficiency of rotary die cutting with the precision and versatility of flatbed die cutting in a single converting platform.
Rotary die cutting is ideal for continuous roll-to-roll production, while flatbed die cutting provides higher cutting force and flexibility for complex shapes or thicker materials.
By integrating both technologies into one system, manufacturers can achieve greater productivity, improved product quality, and enhanced production flexibility.
CLAVE ADVANTAGES
- Combines Speed and Precision in One System
- Suitable for Complex Multilayer Materials
- Increased Process Flexibility
- Multi‑Layer Lamination and Die Cutting for Thick and Hard Materials
- Improved Production Efficiency
ROTARY VS FLATBED COMPARISON
| FEATURE | ROTARY DIE CUTTING | FLATBED DIE CUTTING |
|---|---|---|
| Material Thickness | Thin to mediumFoams, films, tapes, labels | Medium to thickFoam, gaskets, rubber, cardboard |
| Tooling Cost | Higher initial costPrecision cylindrical die roller required | Lower initial costFlat steel rule die, easier to make |
| Tooling Lead Time | Weeks | DaysBetter for prototyping & short runs |
| Kiss Cutting | ExcellentPrecise, consistent depth control at high speed | Possible but less consistentDepth control more difficult to maintain |
| Production Speed | Very highContinuous roll-to-roll, up to 250+ pcs/min | MediumIntermittent press cycle |
| Cutting Accuracy | Very highConsistent register, minimal variation | HighSlight variation possible between strokes |
| Material Waste | LowEfficient nesting, continuous feed | MediumSheet-based feeding creates more offcuts |
| Setup Time | LongerDie changeover takes more time | ShorterFaster job changeover |
| Suitable for short runs | NoHigh tooling cost needs large volume to justify | YesLow setup cost suits prototypes & small batches |
| Complex shapes | GoodLimited by cylindrical die geometry | ExcellentHandles irregular, intricate shapes easily |
| Best For | High-speed roll-to-roll productionElectronics, medical, labels, tapes | Complex shapes & thicker materialsPackaging, gaskets, automotive parts |
WHY COMBINE ROTARY
AND FLATBED?
By integrating rotary die cutting and flatbed die cutting in one system, manufacturers can achieve both high-speed production and complex cutting capability. Rotary die cutting ensures high productivity for continuous roll-to-roll processing, while flatbed die cutting provides greater flexibility for complex geometries and thicker materials.
SYSTEM INTEGRATION
The integrated RDC + Flatbed system can be configured with various converting modules, including laminating units, vision inspection systems, robotic pick-and-place solutions, and automatic packaging modules.
TÍPICO APLICACIONES
Foam Wound Dressings
Hydrocolloid Dressings
Medical Adhesive Patches
Diagnostic Test Strips
Electronic Insulation Components
Industrial Adhesive Materials
A MEDIDA
SOLUCIONES
Somos conscientes de que cada línea de producción es única. Nuestro equipo de ingeniería colabora estrechamente con usted para diseñar soluciones de troquelado rotativo a medida que se adapten a sus necesidades específicas:
- Troquelado multietapa (que combina el corte longitudinal, el laminado y el troquelado en una sola línea)
- Integración del troquelado por láser para formas complejas (sin costes de troqueles para tiradas cortas)
- Sistemas de inspección en línea (control de calidad 100% con cámaras de visión)
- Manipulación especializada de materiales (eliminación de electricidad estática, propiedades antiadherentes, tratamiento corona)
ASESORAMIENTO EN PROYECTOS
CREACIÓN DE PROTOTIPOS
FORMACIÓN PRESENCIAL
ASISTENCIA 24 HORAS AL DÍA, 7 DÍAS A LA SEMANA
