RDC + FLATBED DIE CUTTING MACHINE
High-Speed Rotary Die Cutting Combined with Precision Flatbed Cutting for Maximum Converting Flexibility
PRODOTTO PANORAMICA
The Integrated RDC + Flatbed Die Cutting Machine combines the high-speed efficiency of rotary die cutting with the precision and versatility of flatbed die cutting in a single converting platform.
Rotary die cutting is ideal for continuous roll-to-roll production, while flatbed die cutting provides higher cutting force and flexibility for complex shapes or thicker materials.
By integrating both technologies into one system, manufacturers can achieve greater productivity, improved product quality, and enhanced production flexibility.
CHIAVE ADVANTAGES
- Combines Speed and Precision in One System
- Suitable for Complex Multilayer Materials
- Increased Process Flexibility
- Multi‑Layer Lamination and Die Cutting for Thick and Hard Materials
- Improved Production Efficiency
ROTARY VS FLATBED COMPARISON
| FEATURE | ROTARY DIE CUTTING | FLATBED DIE CUTTING |
|---|---|---|
| Material Thickness | Thin to mediumFoams, films, tapes, labels | Medium to thickFoam, gaskets, rubber, cardboard |
| Tooling Cost | Higher initial costPrecision cylindrical die roller required | Lower initial costFlat steel rule die, easier to make |
| Tooling Lead Time | Weeks | DaysBetter for prototyping & short runs |
| Kiss Cutting | ExcellentPrecise, consistent depth control at high speed | Possible but less consistentDepth control more difficult to maintain |
| Production Speed | Very highContinuous roll-to-roll, up to 250+ pcs/min | MediumIntermittent press cycle |
| Cutting Accuracy | Very highConsistent register, minimal variation | HighSlight variation possible between strokes |
| Material Waste | LowEfficient nesting, continuous feed | MediumSheet-based feeding creates more offcuts |
| Setup Time | LongerDie changeover takes more time | ShorterFaster job changeover |
| Suitable for short runs | NoHigh tooling cost needs large volume to justify | YesLow setup cost suits prototypes & small batches |
| Complex shapes | GoodLimited by cylindrical die geometry | ExcellentHandles irregular, intricate shapes easily |
| Best For | High-speed roll-to-roll productionElectronics, medical, labels, tapes | Complex shapes & thicker materialsPackaging, gaskets, automotive parts |
WHY COMBINE ROTARY
AND FLATBED?
By integrating rotary die cutting and flatbed die cutting in one system, manufacturers can achieve both high-speed production and complex cutting capability. Rotary die cutting ensures high productivity for continuous roll-to-roll processing, while flatbed die cutting provides greater flexibility for complex geometries and thicker materials.
SYSTEM INTEGRATION
The integrated RDC + Flatbed system can be configured with various converting modules, including laminating units, vision inspection systems, robotic pick-and-place solutions, and automatic packaging modules.
TIPICO APPLICAZIONI
Foam Wound Dressings
Hydrocolloid Dressings
Medical Adhesive Patches
Diagnostic Test Strips
Electronic Insulation Components
Industrial Adhesive Materials
PERSONALIZZATO
SOLUZIONI
Siamo consapevoli che ogni linea di produzione è unica. Il nostro team di ingegneri lavora a stretto contatto con voi per progettare soluzioni personalizzate di fustellatura rotativa su misura per le vostre esigenze specifiche:
- Fustellatura multistazione (che combina taglio longitudinale, laminazione e fustellatura in un’unica linea)
- Integrazione della fustellatura laser per forme complesse (nessun costo di attrezzaggio per le tirature limitate)
- Sistemi di ispezione in linea (controllo qualità 100% con telecamere di visione)
- Trattamento speciale dei materiali (eliminazione dell'elettricità statica, trattamento antiaderente, trattamento corona)
CONSULENZA PROGETTALE
PROTOTIPAZIONE
FORMAZIONE IN LOCO
ASSISTENZA 24 ORE SU 24, 7 GIORNI SU 7
