RDC + FLATBED DIE CUTTING MACHINE
High-Speed Rotary Die Cutting Combined with Precision Flatbed Cutting for Maximum Converting Flexibility
ПРОДУКТ ОБЗОР
The Integrated RDC + Flatbed Die Cutting Machine combines the high-speed efficiency of rotary die cutting with the precision and versatility of flatbed die cutting in a single converting platform.
Rotary die cutting is ideal for continuous roll-to-roll production, while flatbed die cutting provides higher cutting force and flexibility for complex shapes or thicker materials.
By integrating both technologies into one system, manufacturers can achieve greater productivity, improved product quality, and enhanced production flexibility.
КЛЮЧ ADVANTAGES
- Combines Speed and Precision in One System
- Suitable for Complex Multilayer Materials
- Increased Process Flexibility
- Multi‑Layer Lamination and Die Cutting for Thick and Hard Materials
- Improved Production Efficiency
ROTARY VS FLATBED COMPARISON
| FEATURE | ROTARY DIE CUTTING | FLATBED DIE CUTTING |
|---|---|---|
| Material Thickness | Thin to mediumFoams, films, tapes, labels | Medium to thickFoam, gaskets, rubber, cardboard |
| Tooling Cost | Higher initial costPrecision cylindrical die roller required | Lower initial costFlat steel rule die, easier to make |
| Tooling Lead Time | Weeks | DaysBetter for prototyping & short runs |
| Kiss Cutting | ExcellentPrecise, consistent depth control at high speed | Possible but less consistentDepth control more difficult to maintain |
| Production Speed | Very highContinuous roll-to-roll, up to 250+ pcs/min | MediumIntermittent press cycle |
| Cutting Accuracy | Very highConsistent register, minimal variation | HighSlight variation possible between strokes |
| Material Waste | LowEfficient nesting, continuous feed | MediumSheet-based feeding creates more offcuts |
| Setup Time | LongerDie changeover takes more time | ShorterFaster job changeover |
| Suitable for short runs | NoHigh tooling cost needs large volume to justify | YesLow setup cost suits prototypes & small batches |
| Complex shapes | GoodLimited by cylindrical die geometry | ExcellentHandles irregular, intricate shapes easily |
| Best For | High-speed roll-to-roll productionElectronics, medical, labels, tapes | Complex shapes & thicker materialsPackaging, gaskets, automotive parts |
WHY COMBINE ROTARY
AND FLATBED?
By integrating rotary die cutting and flatbed die cutting in one system, manufacturers can achieve both high-speed production and complex cutting capability. Rotary die cutting ensures high productivity for continuous roll-to-roll processing, while flatbed die cutting provides greater flexibility for complex geometries and thicker materials.
SYSTEM INTEGRATION
The integrated RDC + Flatbed system can be configured with various converting modules, including laminating units, vision inspection systems, robotic pick-and-place solutions, and automatic packaging modules.
ТИПИЧНЫЙ ПРИМЕНЕНИЯ
Foam Wound Dressings
Hydrocolloid Dressings
Medical Adhesive Patches
Diagnostic Test Strips
Electronic Insulation Components
Industrial Adhesive Materials
НА ЗАКАЗ
РЕШЕНИЯ
Мы понимаем, что каждая производственная линия уникальна. Наша команда инженеров тесно сотрудничает с вами, чтобы разработать индивидуальные решения для ротационной высечки, адаптированные к вашим конкретным потребностям:
- Многопозиционная высечка (объединение операций продольной резки, ламинирования и высечки в одной линии)
- Интеграция лазерной вырубки для изготовления сложных форм (отсутствие затрат на изготовление штампов при небольших тиражах)
- Системы линейного контроля (система контроля качества 100% с использованием камер машинного зрения)
- Специализированные технологии обработки материалов (удаление статического электричества, антиадгезионная обработка, корона-обработка)
КОНСУЛЬТИРОВАНИЕ ПО ПРОЕКТАМ
СОЗДАНИЕ ПРОТОТИПОВ
ОБУЧЕНИЕ НА МЕСТЕ
КРУГЛОСУТОЧНАЯ ПОДДЕРЖКА
