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Cutting-Edge Rotary Die Cutting System for High-Speed Roll-to-Roll Converting and High-Precision Production
32 Stations
16 Stations
12 Stations
8 Stations
5 Stations
From 3 stations to 48 stations, with web widths ranging from 250mm to 850mm, we have proven models to meet your challenges.
KEY ADVANTAGES
HOACO’s rotary die cutting machines are engineered for high-speed roll-to-roll die cutting applications across medical, electronics, automotive, and RFID industries. With 3 to 48 stations and web widths up to 850mm, our RDC machines are the preferred choice for precision converting at scale.
High‑Speed Continuous Operation
As a high-speed RDC machine, the rotary design enables continuous roll-to-roll die cutting at speeds significantly higher than flatbed alternatives, ideal for high‑volume production.
Integrated Multi‑Function Stations
Multi‑station configuration allows inline combining of die cutting, creasing, perforating, and lamination within one machine line.
Precision & Repeatability
Closed‑loop tension control and precision registration deliver consistent repeatability and dimensional accuracy.
Reduced Material Waste
Precision die cutting and island placement minimize material waste, maximizing yield and reducing cost per part.
CORE TECHNOLOGY HIGHLIGHTS
Servo Driven Control
Servo driven motion and tension control ensure consistent web handling and quality.
Closed Loop Registration
Closed loop registration for accurate positioning regardless of incoming mark variation.
Quick Change Tooling
Quick and easy tooling change minimizes downtime for high‑efficiency production.
Optional Vision System
Optional vision inspection system enables automated alignment and real‑time quality check.
Laser Die Cutting Integration
Optional laser cutting modules for ultra‑fine cut and kiss‑cut applications.
CAPABILITIES
Rotary Die Cutting
Folding
Perforation
Lamination
Registration
Marking
Sheeting
Slitting
Flexo/Screen Printing
Island Placement
Movable Station
Available in 3 to 48 movable stations, our machines enable ultimate flexibility in process design and material placement.
Movable Shaft
Movable shafts enable extreme flexibility in material placement, automatic tension control and quick changeover.
ISLAND
PLACEMENT
“Island Placement” refers to the process of accurately placing discrete material pieces, such as pads, foam, or patches, onto a continuous moving web. This process is commonly used in medical, tape, and wearable product manufacturing, and it can significantly reduce material waste by placing material only where it is needed instead of laminating a full-width layer across the entire web.
기계 SPECS
Standard Rotary Die Cutting Machine Specifications
| Model (W250mm) | 3-STNS | 5-STNS | 7-STNS | 8-STNS | 10-STNS | 13-STNS | 16-STNS | 20-STNS | 32-STNS | 36-STNS | 48-STNS |
|---|---|---|---|---|---|---|---|---|---|---|---|
| Air Shafts | 5 | 10 | 14 | 16 | 20 | 26 | 32 | 40 | 64 | 72 | 96 |
| Weight (tons) | 1.5 | 3 | 3.5 | 4 | 5 | 6.5 | 8 | 10 | 15 | 18 | 24 |
| Rated Power (kW) | 9 | 15 | 21 | 24 | 30 | 39 | 48 | 60 | 96 | 108 | 144 |
| Length (mm) | 2100 | 3000 | 3500 | 4100 | 5200 | 6000 | 7000 | 8200 | 10800 | 12000 | 15000 |
| Width x Height (mm) | W 1700 x H 2500 | ||||||||||
일반적인 응용 분야
의료
Wound dressing, IV dressing, ECG/Tab/TENS electrodes, ESU grounding pad
전자제품
Screen protector, Frame adhesive, Battery strips, Graphite sheets
자동차
Tire repair patch, VHB, FDC
라벨 및 RFID
Label/Tag/Ticket/Boarding pass, Baggage tag
CLEAN ENERGY
Fuel cell, MEA, CCM, Lithium-ion batteries protectors
맞춤형
솔루션
당사는 모든 생산 라인이 각기 다르다는 점을 잘 알고 있습니다. 당사의 엔지니어링 팀은 고객과 긴밀히 협력하여 고객의 구체적인 요구 사항에 맞춘 맞춤형 회전식 다이 커팅 솔루션을 설계합니다:
- 다중 스테이션 다이 커팅 (슬리팅, 라미네이팅 및 다이 커팅을 하나의 라인에 통합)
- 복잡한 형상을 위한 레이저 다이 커팅 통합 (소량 생산 시 다이 제작 비용 없음)
- 인라인 검사 시스템 (비전 카메라를 활용한 100% 품질 관리)
- 특수 자재 취급 (정전기 제거, 접착 방지, 코로나 처리)
프로젝트 컨설팅
시제품 제작
현장 교육
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