RDC + TRYCKMASKIN
Laminering, stansning, registrering och kontinuerlig tryckning i en och samma produktionslinje
The HOACO RDC + Printing system is a fully inline printing die cutting system that combines flexo or screen printing with rotary die cutting in one continuous production pass — eliminating the need for separate print and cut operations.
RDC + FLEXO PRINTING MACHINE
NYCKEL FUNKTIONER
| Printing Width | Min Repeat | Max Repeat |
|---|---|---|
| 250 mm/ 350 mm | 190.5 mm (Z60) | 508 mm (Z160) |
| Mechanical Speed | Ink Deposit | Ink Deposit Accurate |
| 60 m/min | 1~2 μm | ±1 μm |
NYCKEL ADVANTAGES
Integrated Process Advantages
Combining Rotary Die Cutting (RDC) with Flexo Printing enables simultaneous printing and die cutting, enhancing production efficiency and precision. This integration streamlines the process, supports real-time quality control, and eliminates the need for pre-printed materials, leading to significant cost savings.
High Precision & Wide Applicability
Flexographic printing offers high precision and can be applied to almost any substrate, including plastic films, metallic films, cellophane, and paper. This mature and reliable technology is widely used for labels and packaging products.
Smart Operation & Space-Saving Design
The machine is easy to operate, with the flexo unit mounted between the RDC stations for a compact, space-saving design. It supports UV and water-based inks, and is equipped with LED UV curing and infrared hot air curing systems for fast drying, enhancing production efficiency.
Low Cost & High Reliability
The system has low plate costs and uses cost-effective water-based inks. The combination of continuous printing and die cutting ensures stable and reliable production, reducing downtime and material waste.
Flexo Print Die Cut Machine Applications
HOACO's rotary die cutting machines are widely used in flexo print die cut applications across a broad range of industries and products, including labels, tapes, RFID inlays, and medical indicators. From high-speed label converting with inline print registration to precision die cutting of RFID inlays and sensitive medical indicator materials, our integrated flexo print and die cut solutions deliver consistent accuracy and reliable output across every application.
RDC + FLAT SCREEN PRINTING MACHINE
NYCKEL FUNKTIONER
| Model | Printing Area | |
|---|---|---|
| 250 / 350 / 450 / 550 mm | 250 x 350 / 350 x 450 / 450 x 550 / 550 x 650 mm | |
| Mechanical Speed | Ink Deposit | Screen Mesh |
| 10~30 m/min | 5~100 μm | 80~508 mesh |
NYCKEL ADVANTAGES
Continuous Synchronized Printing & Cutting
This system synchronizes flat screen printing with the web feed and integrates directly onto the rotary die cutting platform for continuous printing and die cutting in one seamless process.
Medium‑Speed Precision Performance
Balanced throughput and precision make this machine ideal for applications requiring consistent print quality and registration accuracy.
Supports Multiple Ink Types
Supports UV, solvent-based, giving flexibility across substrates and product applications.
Low Cost of Ownership
Short screen-making lead times, low screen costs, and reusable screens, combined with a simple machine structure and minimal maintenance requirements, contribute to low overall operating costs.
Easy to Operate & Flexible Configuration
Flat screen printing is intuitive and easy to operate. The printing unit can be installed on any station of the multi‑station RDC machine, with an independently controlled touchscreen interface for streamlined operation.
Rich Color & Thick Ink Layer
Produces thick, saturated ink layers with strong adhesion and excellent light resistance, often eliminating the need for additional lamination. Optional LED UV curing offers cold curing, low energy consumption, and long service life.
TYPISKT ANVÄNDNINGSOMRÅDEN
Ideal for labels, packaging substrates, and products that require robust color saturation, strong adhesion, and tight print‑to‑cut registration.
RDC + ROTARY SCREEN PRINTING MACHINE
NYCKEL FUNKTIONER
| Model | Printing Width | Min Repeat | Max Repeat |
|---|---|---|---|
| 250 / 350 / 450 / 550 / 650 | 250 / 350 / 450 / 550 / 650 mm | 304.8 mm (Z96) | 609.6 mm (Z192) |
| Mechanical Speed | Screen Mesh | Ink Deposit | Ink Deposit Accurate |
| 60 m/min | 75~400 Mesh | 6-280 μm | ± 1 μm |
NYCKEL ADVANTAGES
High Speed Continuous Operation
The rotary screen printing unit enables high-speed continuous printing, ideal for high-volume production.
Flexible Modular & Multi Color Capability
Movable printing units can be installed between RDC stations, supporting multi-color printing for diverse needs.
Long Lasting & Cost Efficient Screen Unit
The screen can be reused 10-20 times, reducing operating costs.
UV LED Curing Advantages
The UV LED curing system is energy-efficient and environmentally friendly, supporting high-speed production.
UV Ink Performance Benefits
UV ink offers excellent abrasion, water, and solvent resistance, with instant curing for high-speed production.
ANPASSAD
LÖSNINGAR
Vi är medvetna om att varje produktionslinje är unik. Vårt ingenjörsteam arbetar i nära samarbete med er för att ta fram skräddarsydda lösningar för roterande stansning som är anpassade efter just era behov:
- Stansning med flera stationer (där skärning, laminering och stansning kombineras i en och samma produktionslinje)
- Integrering av laserstansning för komplexa former (inga kostnader för stansverktyg vid små upplagor)
- Inspektionssystem för löpande produktion (kvalitetskontroll 100% med bildkameror)
- Specialiserad materialhantering (avladdning av statisk elektricitet, antiklibbning, koronabehandling)
PROJEKTKONSULTERING
PROTOTYPUTVECKLING
UTBILDNING PÅ PLATS
SUPPORT DYGNET RUNT
