CCD VISION INSPECTION SYSTEM

High-Speed Inline Inspection Solution for Precision Converting Processes

PRODUKT ÜBERBLICK

Our CCD Vision Inspection System is designed for real-time quality inspection in rotary die cutting production lines. By integrating high-resolution industrial cameras with advanced image processing algorithms, the system integrates Dimensional Measurement & Positioning and Visual Detection & Inspection as two core functions, to ensure stable product quality and 100% qualification rate.

CORE FUNCTIONS

DIMENSIONAL MEASUREMENT & POSITIONING

· Template & geometric positioning for fast and accurate alignment

· Recognize circles, rectangles, lines, vertices and intersections

· High-precision measurement of width, distance, gap and spacing

· Real-time feedback and automatic position correction for die cutting

Template Matching

Speckles Analysis

Circle Locating

Straight Line Intersection

Rectangle Locating

Parallel Line Locating

Vertex Locating

Gap Length Detection

VISUAL DETECTION & INSPECTION

· Detect surface defects: bright spots, scratches, dirt and contamination

· Check shape defects: abnormal shape, incomplete cut, edge collapse

· Identify printing defects: missing text, wrong characters, color deviation

· Automatic alarm, marking and rejection of defective products

Surface bright spot

Surface scratch

Abnormal shape

Incomplete contour

Scratch detection

Character defect

Edge collapse detection

Dirt detection

WHY VISION INSPECTION​

In high-speed production lines, micro defects lead to product failures, material scrap and customer claims. Vision inspection delivers real-time monitoring and rigorous quality control.

SCHLÜSSEL FUNKTIONEN

· High-resolution industrial CCD camera

· High-speed inline inspection compatible with production speed

· AI-assisted defect recognition

· Real-time data monitoring and recording

· Automatic positioning correction & closed-loop control

· Automatic defect marking and rejection

· Flexible configuration for various products

SYSTEM KOMPONENTEN

Industrial Cameras

Image Processing Controller

Dedicated Lighting System

Vision Inspection Software

Human-Machine Interface (HMI)

Defect Marking & Rejection Module

INTEGRATION WITH
RDC MACHINES

The vision system can be seamlessly integrated with HOACO rotary die cutting machines. Based on real-time inspection data, the system automatically adjusts die cutting position, ensuring machine stability and consistent product quality.

Benefits

Improve product quality and consistency

Reduce material waste and production cost

Lower labor cost for manual inspection

Real-time production monitoring

Enhance process reliability and stability

INDIVIDUELL
LÖSUNGEN

Wir wissen, dass jede Produktionslinie einzigartig ist. Unser Ingenieurteam arbeitet eng mit Ihnen zusammen, um maßgeschneiderte Lösungen für das Rotationsstanzen zu entwickeln, die genau auf Ihre spezifischen Anforderungen zugeschnitten sind:

  • Mehrstufiges Stanzen (Kombination von Schneiden, Laminieren und Stanzen in einer Anlage)
  • Integration von Laserstanzen für komplexe Formen (keine Werkzeugkosten bei kleinen Auflagen)
  • Inline-Prüfsysteme (100%-Qualitätskontrolle mit Bildverarbeitungskameras)
  • Spezialisierte Materialhandhabung (Entladung statischer Elektrizität, Antihaftbeschichtung, Koronabehandlung)

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