RDC + LASER CUTTING MACHINE
Hybrid Capabilities Light-Years Ahead
PRODUCT
OVERVIEW
Laser processing is a non-contact, clean method that produces highly precise, repeatable cuts with superior edge quality. When integrated with RDC machines, this hybrid solution combines the flexibility of laser processing with the high efficiency of rotary die cutting, offering an ideal solution for demanding manufacturing requirements.
The HOACO RDC + Laser Cutting system is a hybrid laser die cutter that integrates rotary die cutting and laser cutting in a single inline production line — eliminating the need for separate processes and reducing handling time.
| Laser Generator | Scanner | Mirror Size (mm) | Wavelength |
|---|---|---|---|
| 150W / 250W / 350W / 450W / 650W | 3D Pre-focusing | 30 / 50 | 10.2 um or 9.3 um |
| Spot Size | Working Field | Generator Cooling | Scanner Cooling |
|---|---|---|---|
| 0.1 - 0.2 mm | Up to 400 x 400 mm | Water ( 23±1°C ) | Water ( 23±1°C ) |
KEY ADVANTAGES
rotary laser converting system
- Operates in continuous (Cut-on-the-Fly) or step mode
- Vision registration for automatic cutting correction
- Flexibility in handling complex geometries
- Eliminate tooling costs and minimize changeover downtime
- Easy fume exhaust and waste removal with integrated vacuum systems
- Pre-focusing scanner for wider cutting width
- Low to high power laser generator available

CUSTOMER BENEFITS
- Improve production efficiency and reduce labor costs
- High precision ensures product quality and yield
- Flexible to adapt to different materials and product designs
- Comprehensive pre-sale, In-sale, and after-sale support
TYPICAL APPLICATIONS
Medical dressings (foam, hydrocolloid, conductive patches)
Medical tapes and patches
Electronic films and industrial materials
Customized products and small-batch production
When to Choose RDC + Laser Cutting Integration
For most high-volume converting applications, a rotary die cutting machine remains the optimal solution. However, HOACO’s integrated RDC + Laser Cutting system is the right choice when your production requires a higher level of flexibility and precision alongside speed:
- – No-Tooling Flexibility Within the Same Line — The laser module eliminates the need for additional dies on complex or frequently changing shapes, while the RDC handles core high-speed production — all within a single integrated line.
– Ultra-Fine Cuts and Intricate Geometries — For designs requiring micro-perforations, delicate contours, or tight tolerances that push the limits of physical die performance, the integrated laser delivers clean, burr-free cuts without compromising line speed.
– Mixed SKU Production — When your product range includes both standard high-volume items and customized or short-run variants, the RDC + Laser integration allows you to switch between modes seamlessly without retooling.
– Contactless Cutting for Sensitive Materials — Delicate films, specialty foams, or multi-layer composites that are vulnerable to mechanical stress benefit from the laser module’s contactless cutting capability, while still running on the same converting platform.
CUSTOM
SOLUTIONS
We understand that every production line is unique. Our engineering team works closely with you to design custom rotary die cutting solutions tailored to your specific needs:
- Multi-station die cutting (combining slitting, laminating, and die cutting in one line)
- Laser die cutting integration for complex shapes (no die tooling costs for short runs)
- In-line inspection systems (100% quality control with vision cameras)
- Specialized material handling (static elimination, anti-stick, corona treatment)

PROJECT CONSULTING

PROTOTYPING

ON SITE TRAINING

24/7 SUPPORT

