CCD VISION INSPECTION SYSTEM
High-Speed Inline Inspection Solution for Precision Converting Processes
PRODUCT OVERVIEW
Our CCD Vision Inspection System is designed for real-time quality inspection in rotary die cutting production lines. By integrating high-resolution industrial cameras with advanced image processing algorithms, the system integrates Dimensional Measurement & Positioning and Visual Detection & Inspection as two core functions, to ensure stable product quality and 100% qualification rate.
CORE FUNCTIONS
DIMENSIONAL MEASUREMENT & POSITIONING
· Template & geometric positioning for fast and accurate alignment
· Recognize circles, rectangles, lines, vertices and intersections
· High-precision measurement of width, distance, gap and spacing
· Real-time feedback and automatic position correction for die cutting
Template Matching
Speckles Analysis
Circle Locating
Straight Line Intersection
Rectangle Locating
Parallel Line Locating
Vertex Locating
Gap Length Detection
VISUAL DETECTION & INSPECTION
· Detect surface defects: bright spots, scratches, dirt and contamination
· Check shape defects: abnormal shape, incomplete cut, edge collapse
· Identify printing defects: missing text, wrong characters, color deviation
· Automatic alarm, marking and rejection of defective products
Surface bright spot
Surface scratch
Abnormal shape
Incomplete contour
Scratch detection
Character defect
Edge collapse detection
Dirt detection
WHY VISION INSPECTION
High-speed production, tiny defects can cause product failure, material waste and customer complaints. Vision inspection realizes real-time monitoring and strict quality control.
KEY FEATURES
· High-resolution industrial CCD camera
· High-speed inline inspection compatible with production speed
· AI-assisted defect recognition
· Real-time data monitoring and recording
· Automatic positioning correction & closed-loop control
· Automatic defect marking and rejection
· Flexible configuration for various products
SYSTEM COMPONENTS
Industrial Cameras
Image Processing Controller
Dedicated Lighting System
Vision Inspection Software
Human-Machine Interface (HMI)
Defect Marking & Rejection Module
INTEGRATION WITH
RDC MACHINES
The vision system can be seamlessly integrated with HOACO rotary die cutting machines. Based on real-time inspection data, the system automatically adjusts die cutting position, ensuring machine stability and consistent product quality.
Benefits
Improve product quality and consistency
Reduce material waste and production cost
Lower labor cost for manual inspection
Real-time production monitoring
Enhance process reliability and stability
CUSTOM
SOLUTIONS
We understand that every production line is unique. Our engineering team works closely with you to design custom rotary die cutting solutions tailored to your specific needs:
- Multi-station die cutting (combining slitting, laminating, and die cutting in one line)
- Laser die cutting integration for complex shapes (no die tooling costs for short runs)
- In-line inspection systems (100% quality control with vision cameras)
- Specialized material handling (static elimination, anti-stick, corona treatment)
PROJECT CONSULTING
PROTOTYPING
ON SITE TRAINING
24/7 SUPPORT
