RDC + ROBOT PICK & PLACE
High-speed Sorting · Precision Stacking · Unmanned Automatic Production Line
INDUSTRY
PAIN POINTS
Traditional rotary die cutting lines rely on manual sorting, placing and stacking, with four major pain points:
- Manual work cannot keep up with high line speed, limiting production capacity.
- Manual positioning causes large deviation, poor consistency and higher defective rate.
- High labor cost and frequent staff turnover.
- Frequent manual intervention brings potential safety risks.
RDC + ROBOT WORKING PRINCIPLE
The system consists of RDC rotary die cutter, conveyor, vision system, robot and PLC central control:
1. The rotary die cutter completes continuous rolling die cutting at fixed rhythm.
2. Finished products are conveyed steadily to the picking position.
3. Vision camera conducts dynamic positioning to compensate material deviation.
4. Delta / SCARA robot realizes speed synchronization and signal interlock with rotary die cutter for accurate tracking and picking.
5. Automatically complete sorting, layered stacking, and arranging for packaging.
6. Integrated PLC control with emergency stop, fault alarm and safety curtain to ensure stable operation.
DELTA VS SCARA ROBOT COMPARISON
| COMPARISON ITEM | DELTA PARALLEL ROBOT | SCARA 4‑AXIS ROBOT | APPLICATION FOR RDC |
|---|---|---|---|
| SPEED | Ultra‑high for high‑frequency cycles | High and stable | High‑speed small‑part sorting |
| REPEATABILITY | ±0.15mm | ±0.02mm | Precise placement & stacking |
| PAYLOAD | 1kg‑6kg | 3kg‑10kg | Light parts Delta, heavier SCARA |
| INSTALLATION | Compact, inverted mount | Vertical, compact | Compact line favors Delta |
| MAIN APPLICATION | High‑speed pick, sort, stack | Loading, precise placement, packing | Medical & electronic accessories |
KEY TECHNICAL SPECIFICATIONS
- Compatible line speed: Max 60m/min
- Repetitive positioning accuracy: Max ±0.05mm
- Delta max cycle rate: up to 120 cycles per minute
- Compatible material width: 250–850mm customized
- Control mode: PLC integrated control & servo synchronization
- Optional configuration: vision positioning, anti-static & dust removal, automatic counting
APPLICATIONS & INDUSTRIES
Medical Consumables
Medical dressings, electrode patches, plaster patches automatic sorting and stacking.
Electronic Accessories
Conductive foam, double-sided tape, protective film, insulation sheet automatic arranging.
Label Printing
Adhesive labels, special-shaped label high-speed picking and collecting.
Packaging Products
Foam, silicone, rubber pad die-cut parts automatic blanking and packing.
PRODUCT ADVANTAGES
- Unmanned operation, replace 2–4 workers and save long-term labor cost.
- Precise synchronization with rotary die cutter, no limit on original line speed.
- Intelligent vision compensation to reduce defective rate.
- Modular design, suitable for new or old brand rotary die cutter retrofitting.
- 24-hour continuous stable operation for mass production.
CUSTOMIZATION & SERVICE PROCESS
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CUSTOM
SOLUTIONS
We understand that every production line is unique. Our engineering team works closely with you to design custom rotary die cutting solutions tailored to your specific needs:
- Multi-station die cutting (combining slitting, laminating, and die cutting in one line)
- Laser die cutting integration for complex shapes (no die tooling costs for short runs)
- In-line inspection systems (100% quality control with vision cameras)
- Specialized material handling (static elimination, anti-stick, corona treatment)
PROJECT CONSULTING
PROTOTYPING
ON SITE TRAINING
24/7 SUPPORT
